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KARMEN INTEGRA DHAKA LTD.

PMB & Bitumen

Built to Last. Engineered to Endure.

Bangladesh’s infrastructure is being written in asphalt. One material decision today determines whether a road lasts 8 years — or 25+. Make sure it’s written right.

Product Type

Polymer Modified Bitumen

Modifier

SBS / SBR Polymer

Origin

Oman (Refinery Grade)

Market Share

8–15% of BD Bitumen

Standard

AASHTO / BS 3690 / EN 14023

Overview

Polymer Modified Bitumen (PMB) is an advanced bituminous binder in which conventional bitumen is blended with high-performance polymers — primarily Styrene-Butadiene-Styrene (SBS) — to dramatically enhance its mechanical and thermal properties. The result is a pavement binder that resists rutting at extreme heat, resists fatigue cracking under heavy loads, and resists water damage through the long monsoon season — all simultaneously.

KIDL sources its PMB exclusively from Oman’s precision refineries, where tight SBS modification control and batch consistency produce a product specifically formulated for tropical climate conditions like Bangladesh’s — high heat, high humidity, and heavy axle loading combined. Every consignment comes with full certification, lab reports, and storage stability data.

500,000 MT
Annual bitumen consumption in Bangladesh
8–15%
PMB market share — and growing fast
25+ Years
Design life achieved with KIDL PMB
Since 2009
KIDL supplying premium infrastructure materials

Padma Bridge Connecting Roads

The most scrutinised project in the nation’s history. Zero margin for failure — specified KIDL PMB.

Bangabandhu Tunnel Project

Underwater tunnel where waterproofing is survival, not an option. KIDL PMB delivered the seal.

Dhaka–Chattogram Highway Upgrades

The nation’s busiest commercial artery under relentless load and heat — still performing strongly.

Specifications

ParameterDetail
Binder TypeSBS Polymer Modified Bitumen (PMB)
Polymer ModifierStyrene-Butadiene-Styrene (SBS) / SBR
Penetration GradePMB 40/60, PMB 70/100 (project-specific)
Softening Point≥ 65°C (Ring & Ball, EN 1427)
Penetration at 25°C40–60 dmm (EN 1426)
Elastic Recovery at 25°C≥ 70% (EN 13398)
Fraass Breaking Point≤ −12°C (EN 12593)
Storage StabilityΔ Softening Point ≤ 5°C (EN 13399)
Flash Point≥ 230°C (EN ISO 2592)
StandardsEN 14023, AASHTO M320, BS 3690, BNBC

Applications

Road ChallengeConventional BitumenKIDL PMB
45°C+ surface temperatureSoftens, ruts, deformsHolds shape. Zero deformation.
60-ton container axle loadsFatigue cracks in 2–3 seasonsAbsorbs stress. Pavement remains intact.
6-month monsoon cycleWater infiltration & base failureSuperior binding. Water finds no entry.
20-year design lifeMajor overlay needed by year 8Reaches and often exceeds design life.
Bridge deck waterproofingInadequate adhesion & flexibilityFull elastic recovery. No debonding.
Tunnel & underwater structuresInsufficient waterproofing barrierCertified waterproofing performance.

Advantages

Extreme Heat Resistance — SBS polymer modification raises the softening point to ≥65°C, preventing rutting and deformation on Bangladesh’s road surfaces that routinely exceed 45°C in summer.

 

Superior Fatigue & Crack Resistance — Elastic recovery of ≥70% means the binder flexes under repeated heavy axle loading and springs back — resisting the fatigue cracking that destroys conventional pavements within 2–3 seasons.

 

Outstanding Water Resistance — Enhanced polymer-aggregate adhesion prevents moisture stripping and water infiltration through the pavement structure, even under Bangladesh’s sustained six-month monsoon.

 

25+ Year Design Life — Roads surfaced with KIDL PMB consistently reach and exceed their 20–25 year design life, eliminating the costly 8-year overlay cycle that drains conventional pavement maintenance budgets.

 

Oman-origin Tropical Formulation — Sourced exclusively from Oman refineries with tight SBS control, KIDL’s PMB is specifically engineered for high heat and high humidity — not adapted from temperate-climate formulations.

 

Full Certification & Traceability — Every consignment is supplied with complete lab test reports, storage stability data, and certification to EN 14023, AASHTO M320, and BS 3690 — accepted by RHD, LGED, and international EPC contractors.

Installation

1. Storage & Heating
Store PMB in insulated, heated tanks at 160–180°C. Never overheat above 200°C — excessive temperature degrades the polymer network and permanently reduces elastic recovery. Maintain continuous circulation to prevent sedimentation and ensure batch homogeneity.

2. Mix Design & Aggregate Grading
Design the asphalt mix specifically for PMB — typically a dense-graded or SMA (Stone Mastic Asphalt) mix with a compatible aggregate grading. PMB requires slightly higher mixing and compaction temperatures than conventional bitumen; confirm with the project mix design.

3. Plant Mixing
Mix PMB with aggregate at 165–175°C in a calibrated drum or batch plant. Ensure accurate binder content (typically 4.5–5.5% by weight of mix). PMB’s higher viscosity requires adequate mixing time — confirm dispersion is uniform before discharge.

4. Transport & Temperature Control
Transport mixed asphalt in covered, insulated trucks. Maintain delivery temperature above 150°C at point of laying. Reject any load that arrives below minimum paving temperature — PMB mix that has cooled excessively cannot be adequately compacted.

5. Paving & Compaction
Lay with a calibrated paver at 150–165°C. Begin steel drum roller compaction immediately and complete all passes before the mat temperature drops below 130°C. Achieve the specified air void content (typically 3–5%) within the compaction window — PMB stiffens faster than conventional bitumen on cooling.

6. Quality Control & Core Testing
Extract cores at specified intervals to verify layer thickness, air void content, and binder content against the approved mix design. Conduct Marshall stability, ITS (Indirect Tensile Strength), and ITSM (Stiffness) tests per project specification. Record all results in the pavement QA log before opening to traffic.